Custom Medical cable &Wire manufacturer
Medical devices and equipment are critical to life and safety ,Medical cable manufacturing as a key part of medical interconnect solutions, plays an critical roles in health care and life saving.
As an industry-leading medical cable manufacturer, we design and manufacture a wide range of cables and wire for the medical equipement factory and medical accessories manufacturer(we are not end-user oriented) . From designing, prototyping for testing to mass-production of final custom cable,we make within 7-10 working days with only charging material cost(free design,free consult,free existing samples available)
During the thousands of cable we have manufacturered,Medical accessories cable for ICU monitoring system and first aid system takes up the major part. Different accessories manufacturer can even share the same specification cable,that make it possible for us to realized lowest cost ,highest producitiby and safest regular stock
3 core or 4 core Disposable ESU cable and Silicone resualbe ESU calbe
Single core: 32AWG-48AWG Coxial, 50PF-110PF (50- 85 Ώ )Max.340 wires
how to Choose the right material during medical cable manufacturing
Successful custom medical cable manufacturing requires the correct cable design, tool design, material choice, and processing methods. We has designed thousands of cables, overmolds, and assemblies ranging from the most simplistic to very complex to meet different sterrilization method and other requirement,such as High flex cable,Super low triboelectric noise…
Jacket material mainly related with the sterrilization and conductor material matters a lot on flexbility and electronic properties
the application environment for medical cables
Medical cables are usually potential to touch skin and need to sterillize .during the design and manufacturing,following issues is worthy of our attention:
• Disposable/Reusable cable designs
• Low noise shielding
• Resistance to steam, gamma, ETO and other sterilization methods
• High temperature insulators
• Hi-Flex and long-life cable designs
• Potting and pressure testing
• Chemical Resistance
• Serialization and lot control
• Statistical process control
• Medical-grade materials – including TPE, polyurethane and silicone
• EMI suppression
Suitable Sterrilization Methods List Based On Different Materials
Conductor &Insluation & Jacket Material for your choice
Need more instruction? here is more guide
|Conductor Options||Shielding Options||Enhancement Options||Insulation & Jacketing Materials|
|Bare Copper||Bare Copper Braid||Strength Members||CPE/Chlorinated Polyethylene||PFA/Perfluoroalkoxy|
|Tinned Copper||Tinned Copper Braid||Water Blocking||EPDM/Ethylene Propylene Diene Monomer||PFE/Perfluoroelastomer|
|Silver Plated Copper||Silver Plated Copper Braid||Fillers||ETFE/Ethylene Tetrafluroroethylene||PP/Polypropylene|
|Nickel Plated Copper||Nickel Plated Copper Braid||Rods||FEP/Fluorinated Ethylene||PTFE/Polytetrafluoroethylene|
|High Strength Alloys||High Strength Alloys Braid||Tubes||Foamed FEP||PUR/Polyurethane|
|Copper Clad Steel||Copper Clad Steel Braid||Foamed PFA||PVC/Polyvinyl Chloride|
|Prebonded Conductor||Stainless Steel Braid||Foamed PE||Silicone|
|Overcoated Conductor||Aluminum Mylar Foil Shield||Foamed TPE||Tefzel|
|Topcoated Conductor||Spiral Shield||Halar||TFE/Tetrafluoroethylene|
|HDPE & LDPE||TPE/Thermoplastic Elastomer|
|mPPE/Modified Polyphenylene||XLPE/Cross-Linked Polyethylene|
ConectMed Technologies Co., Ltd (ConectMed for short hereafter,a branch in charge of overseas market of Shenzhen Yong Qiang Fu Industry Co,.Ltd.). is specialized in the production of wire and cable, with a 4-floors 4500㎡ workshop and more than 160 staff, Shenzhen Yong Qiang Fu Industry Co,.Ltd was founded in 2003, and located in Dalang Street, Longhua District, Shenzhen. In 2013. Hubei Yong Qiang Fu Industrial Co., Ltd Wholly-owned subsidiary) was established in Xianning City, Hubei Province . It purchased 33,300 ㎡of land to set up Conectmed Science and Technology Park .
Our Advantage In custom medical cable manufacturing
custom medical cable & Wire Free Design service
custom medical cable, in most is situation, is the best option for both medical cable manufacturer and medical devices manufacturer. With the development of medical technologies, within the basic industry framework, more and more companies are making innovation to distinguish themselves from other competitors, and enhance their compatibility.
Medical cable is like the“Nerve” of medical cable, what matches the devices best, then it is the best.
A qualified matched medical cable must meet the basic requirement, such as “Bio-compatibility,suitable for a variety of types chemical or physical sterilization as many times as possible.
What is more, every medical device has its individual requirement for some physical performance, such “electronic properties,Resistance, Low-Noise performance, Data Transmission performance/High Frequency, flexibility…
To meet all of these requirements, it is necessary to choose the right specific conductor,insulation, shield, jacket materials and processing method.
We will design a custom medical cable after studying the device you are outfitting with the medical cable, the frequency and type of chemicals used in sterilization, and extent of contact patients will have with the cable itself.
Custom Medical Cable Manufacturer -3 Key Factors To make your choice
To choose a reliable custom medical cable manufacturer is critical to a medical device manufacturer. When you are making a choice, there are 3 factors you have to consider:
First,Are they an experienced medical cable manufacturer?
Working with a experienced medical cable expert is critical if you want to keep your medical devices running safely, functionally and durable. A medical cable manufacturer must be ISO 13485 certified. This is the most direct way you can make a rough judgment how many years they have engaged in medical
cable. But this is not totally reliable, some cable manufacturers would like to apply all types of certifications when then founded the company.
An experienced medical cable factory
usually will ask you following questions when you make an inquiry if you did not give them your exact requirement:
- What medical device will the medical cable be applied to/used for?
- What is the acceptable OD（out diameter）and tolerance of the cable
- What is the gauge of each wire? Or how many strands of specific conductor you would like each wire to be
- Where is the medical device being used (i.e. X-ray room, doctor’s office, Ambulance, operating room, etc.)?
- Do you prefer disposable medical cable or reusable cable?
- What are your sterilization methods (chemicals or physical? What are the chemical sterilization materials? What is the
temperature, pressure, Ray (Ultraviolet, note: X-ray not used for sterilization)?
- Will the medical cable be exposed to any other chemicals or fluids? Will there be any extra coat to protect the cable?
- What is the contacting level between the cable and patient (i.e. absolutely no contact, occasional contact, always
contact, implanted, etc. This relates to biocompatibility and material choosing)?
- Do you have any supplementary requirements (such as, UL94 Level/framing rate, temperature resistant,ultra-flexible, Matt or Glossy, coiling etc.)?
Second：what are their producing equipment and laboratory testing devices?
Medical cable manufacturing has much more processing procedures than normal cable. And in most situation, it demands the conductors to be as thin as possible. For the
same gauge cable, thinner conductor will make it more flexible and better electronic performance. Not all conductor stranding machine can strand thin conductors as they are easy to break.so the precision level can determine the quality of the wire in some way besides of staff expertise. For testing devices, without the right testing devices, you cannot make related testing, such as RoHS,High Frequency，Triboelectric noise ,Tensile…(please refer to our Lab)
For most industries, Partners belongs to commercial secret. For medical cable field, medical devices manufactures has a AVL(approved vendor list)，similar to UL in some way. If a medical cable manufacturer is in the AVL of many worldwide famous brands,this is the easiest way for you to choose it as your potential partner too. YQF
has be a partner for many famous brands and in their AVL for many years,contact us for trading reference if you are making medical cable supplier.