3.0 USB Bulk Cable-Miniature 16 Wire Usb Data Cable Raw Material For VR Headset Cable Assembly

Engineering ultra-lightweight, high-refresh-rate virtual reality (VR), augmented reality (AR), and mixed reality (MR) tethered systems requires bridging elite high-frequency data throughput with near-zero ergonomic cable drag. As an agile, ISO 13485 certified specialty cable innovator, Conectmed (YQF Medical Cable) custom-manufactures miniature 16 wire USB 3.1 raw cables directly on wholesale master spools. Engineered at an industry-leading OD of just 2.6mm, our flexible micro coaxial bulk wires are the premier raw material solution for next-generation VR headset cable assembly lines.

Mini USB 3.1 cable with 2.6mm OD 8 coax 36AWG +1P 34AWG+4C 34AWG+2C 28AWG
Mini USB 3.1 cable with 2.6mm OD 8 coax 36AWG +1P 34AWG+4C 34AWG+2C 28AWG
VR cable Flexible and Durable
VR cable Flexible and Durable

The advantages of using this 16 wire VR headset cable

Flexibility: The smaller diameter of the 16-core cable makes it more flexible, allowing players to freely move their heads without being restricted by the cable. This provides a better gaming experience when using VR devices.

High-speed data transmission: The 16-core cable utilizes 8 coaxial lines to transmit high-frequency data. Coaxial lines have excellent anti-interference performance and can effectively reduce the impact of external electromagnetic interference on data transmission. Therefore, the VR headset cable supports high-speed data transmission, ensuring stable image and audio transmission for a smoother and more realistic virtual reality experience.

Reliability: By using coaxial lines to transmit data, the 16-core cable reduces the risk of signal distortion and data loss. This design improves the reliability of the connection, reducing the possibility of data transmission errors and image quality degradation, thus providing users with a better virtual reality experience.

Compatibility: Although the 16-core VR headset cable primarily relies on 8 coaxial lines for data transmission, it is still compatible with the USB 3.1 standard. This means that users can connect it to devices that support USB 3.1 and enjoy high-speed data transmission and other features provided by USB 3.1.

Using this 16 wire VR headset cable offers advantages in terms of flexibility, high-speed data transmission, reliability, and compatibility. It provides users with a better virtual reality experience, allowing them to explore the virtual world more freely while maintaining stable data transmission and high-quality image and audio outpu





technical specification

Construction and material

 Items Component A
 AWG36*8C
Component  B
AWG34*2C
Component  C
AWG34*4C
Component  D
AWG28X2C
conductorMaterialTinned  wireTinned annealed copper wireTinned Copper wireTin copper 
constitute 7/0.050 7/0.060 7/0.06 61/0.04
Nominal outer diameter Nom.0.1500.1800.240.36
InsulationMaterialFEP(white)FEP(green, white )FEP(blue yellow brown green )FEP(red )
Nominal thickness Nom0.1150.045FEP(blue yellow brown green )0.06
outer diameter Nom. 0.38±0.05 0.29±0.05 0.32±0.05 0.48±0.05
shieldMaterialtinned copper N/AN/A
constitute 0.03
coverage95%
WrapperMaterialPolyester strap  
constitutewrapping 
Nominal outer diameter Nom.OD 0.47±0.050.54
cablingCenter (A) × 8 +(B)× 1+(C) × 4 +(D.)×1
wrapping tapeMaterial – PET 0.02X7
external shieldingMaterial –tinned copper wire
constitute mmprime line 0.05
jacketMaterial –PVC (Standard color:black )
Nominal thickness mmNominal :0.30
outer diameter mm 2.6±0.20

Electronic Properties

ItemsunitComponent  A AWG36*8C Component  B AWG34(2C) Component  C
AWG34*4C
 Component D
.AWG28*2C
Conductor resistance(@20 ) Ω/km MAX.1,500 MAX.1000 MAX.1000 MAX.190
Insulation resistance(@20 ) MΩ·km MIN.1524 MIN. 1524 MIN. 1524 MIN.1524
Compressive strength V(AC)/min500500500500
Characteristic Impedance (@1ns) Ω 90±5(2C) 90±15(2C) — —
SKEW/Time difference ps/m Max.20 Max.50 — —
attenuation※ (GHz) dB/m  – — —

💡 Technical Advantages of Conectmed Micro-Coaxial VR Series:

Standard USB 3.0/3.1 cables usually feature a bulky, stiff outer diameter between 5.0mm to 6.0mm, which limits player ergonomics and causes severe signal skew during head tracking. Conectmed re-engineers this hardware layout:
* Ultimate OD 2.6mm Miniature Footprint: By utilizing advanced micro-coaxial extrusion tech, we pack 8 separate 36 AWG shielded coaxial lines, 1 pair of 34 AWG UTP, and 4 additional 34 AWG control leads plus 28 AWG power cores into a microscopic 2.6mm profile.
* 8-Channel Micro-Coaxial Matrix: Dedicated high-frequency paths run independent silver-plated copper shielding (95% coverage), securing flawless 10Gbps+ USB 3.1 Gen 2 telemetry while completely neutralizing ambient electromagnetic interference (EMI).
* Hyper-Flex Life & Ergonomics: Insulated with premium ultra-thin Fluoropolymer (FEP) and jacketed in customized medical/industrial grade soft PVC, allowing the tether to warp freely without continuous torque memory or jacket fatigue cracking.

🛑 Stop Letting Stiff, Bulky 6.0mm Commercial USB Cables Destroy Your VR Headset’s Ergonomics.
Partner Direct with an Agile Micro-Coaxial Composite Wire Extrusion Expert.

If this miniature 16 wire USB 3.0/3.1 bulk cable specification (8 Coax + 8 Conductor, OD 2.6mm) aligns with your active VR/AR smart glasses, medical endoscope camera, or ultra-thin high-speed data link blueprint, fill out our technical form below, define your target annual volume forecast, and contact the Conectmed engineering team to request your Free Factory Bulk Samples today!

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