4 core RAW MEDICAL ESU CABLE ES104X

Engineering dependable electro-surgical unit (ESU) generators and high-frequency electrosurgical pencils requires flexible high-voltage isolation under aggressive clinical environments. As an ISO 13485 certified medical cabling expert, Conectmed (YQF Medical Cable) custom-manufactures a comprehensive portfolio of raw medical ESU cables directly on wholesale master spools. While we supply the standard commercial 3-core electrosurgical cable with commodity PVC/TPE jackets for high-volume disposable applications, our facility specializes in scaling high-performance 4 core raw ESU cables (Model: ES104X) engineered for advanced signaling handpieces alongside elite reusable autoclavable silicone-jacketed configurations.

4 core unshielded ESU cable -ES104X
4 core unshielded ESU cable -ES104X
ESU cable -ES104X cutting diagram
ESU cable -ES104X cutting diagram





technical specification

Items Specification
Products name 
ModelES104X
Conductor MaterialBared copper
 Specification19/0.127士0.08
 Insulation MaterialHDPE MEDICAL GRADE(600V,70°C)
 Nom.Thickness0.27
 Nom.O.D.ø1.15士0.05
 ColourBrown,White,Green,Blue
 Jacket MaterialPVC 65士5A
 Nom.Thickness0.76
 Nom.O.D.ø4.32±0.15 
 ColourBlue(PANTONE 285C)

💡 Conectmed Electrosurgical Cable Manufacturing Matrix: Disrupting Market Standards

The market is flooded with generic 3-core disposable electrosurgical wires that quickly fail under unexpected RF surges or melt during high-speed sensor overmoulding. Conectmed resolves these engineering constraints with cross-functional processing capabilities:

1. Premium 4-Core Advanced Series (Model: ES104X):
While 3-conductor lines are the commercial baseline, our customized 4-core raw ESU cable is precision-engineered for next-generation smart surgical pencils, embedding an extra telemetry/feedback channel within a miniature, ultra-flexible low-profile layout.
2. High-Volume Disposable 3-Core Lines:
Fully customized extrusion utilizing clinical-grade medical PVC or high-elasticity Thermoplastic Elastomer (TPE) jackets. Engineered for high-speed automated termination stripping and low-cost injection overmoulding lines.
3. Heavy-Duty Reusable Autoclave Series:
For premium reusable ESU handpieces, we extrude continuous-vulcanized solid Silicone Rubber jackets paired with ultra-tough internal Fluoropolymer (Teflon PTFE/FEP) core insulations. These leads withstand over 500+ repetitive 134°C high-pressure steam sterilization cycles without insulation breakdown or microphonic jacket stickiness.

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🛑 Stop Sourcing Loose-Shielded, Single-Specification Commercial Wires from Intermediate Trading Brokers.
Partner Direct with an Agile 3-Core/4-Core Medical Electrosurgical Extrusion Factory.

Whether your next-generation electrosurgical project requires a high-volume disposable 3-core TPE line, our specialty 4-core raw ESU cable (Model: ES104X), or a premium reusable silicone Teflon autoclave lead, fill out our technical form below, define your annual volume forecast, and contact the Conectmed engineering team to request your Free Factory Bulk Samples today!

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